®
BUNN
VP17A
OPERATING & SERVICE MANUAL
BUNN-O-MATIC CORPORATION
POST OFFICE BOX 3227
SPRINGFIELD, ILLINOIS 62708-3227
PHONE: (217) 529-6601 FAX: (217) 529-6644
10860.0001C 9/00 ©1997 Bunn-O-Matic Corporation
USER NOTICES (cont.)
# 00658.0000
#00831.0000
# 02763.0000
10860.1 091300
Page 3
ELECTRICAL REQUIREMENTS
CAUTION - The brewer must be disconnected from the power source until specified in Initial Set-Up.
The brewer requires 2-wire, grounded service rated 220 - 240 volts ac, 20 amp,
single phase, 50 Hz. An all pole disconnect means must be incorporated in the fixed
wiring according to local wiring regulations. Proceed as follows:
ELECTRICAL HOOK-UP
CAUTION – Improper electrical installation will damage electronic components.
1. An electrician must provide electrical service as specified.
2. Using a voltmeter, check the voltage and color coding of each conductor at the electrical source.
3. Remove the front panel beneath the sprayhead.
4. Feed the cord through the strain relief and connect it to the terminal block.
5. Connectthebrewertothepowersourceandverifythevoltageattheterminalblockbeforeproceeding. Replace
the front panel.
INITIAL SET-UP
CAUTION - The brewer must be disconnected from the power source throughout the initial set-up, except when
specified in the instructions.
1. Insert an empty funnel into the funnel rails.
2. Place an empty dispenser under the funnel.
3. Pour three pitchers of tap water into the screened area on top of the brewer. Allow approximately two minutes
between pitchers for water to flow into the tank. While the third pitcher of water is entering the tank, the tank
will fill to capacity and the excess will flow from the sprayhead, out of the funnel, and into the dispenser.
4. Connect the brewer to the power source.
5. When the flow of water from the funnel stops, wait approximately twenty minutes for the water in the tank to
heat to the proper temperature. Some water will drip from the funnel during this time; this is due to expansion
and should not occur thereafter.
6. Empty the dispenser and pour one pitcher of tap water into the screened area on top of the brewer.
7. After water has stopped flowing from the funnel, let the water in the tank reheat to the proper temperature.
8. Emptythedispenser.Thebrewerisnowreadyforuseinaccordancewiththecoffeebrewinginstructionsbelow.
COFFEE BREWING
1. Insert a BUNN® filter into the funnel.
2. Pour the fresh coffee into the filter and level the bed of grounds by gently shaking.
3. Slide the funnel into the funnel rails.
4. Place an empty dispenser beneath the funnel.
5. Pour one pitcher of tap water into the screened area on top of the brewer.
6. When brewing is completed, simply discard the grounds and filter.
10860.1 071598
Page 4
CLEANING
1. The use of a damp cloth rinsed in any mild, non-abrasive, liquid detergent is recommended for cleaning all
surfaces on Bunn-O-Matic equipment.
2. Check and clean the sprayhead. The sprayhead holes must always remain open.
3. With the sprayhead removed, insert the deliming spring (provided) all the way into the sprayhead tube. When
inserted properly, no more than two inches of spring should be visible. Saw back and forth five or six times.
NOTE – In hard water areas, this may need to be done daily. It will help prevent liming problems in the brewer and
takes less than a minute.
10860.1 071598
Page 5
TROUBLESHOOTING
A troubleshooting guide is provided to suggest probable causes and remedies for the most likely problems
encountered. If the problem remains after exhausting the troubleshooting steps, contact the Bunn-O-Matic
Technical Service Department.
•
•
Inspection, testing, andrepairofelectricalequipmentshouldbeperformedonlybyqualifiedservicepersonnel.
This brewer is heated at all times. Keep away from combustibles.
WARNING – • Exercise extreme caution when servicing electrical equipment.
• Unplug the brewer when servicing, except when electrical tests are specified.
• Follow recommended service procedures
• Replace all protective shields or safety notices
PROBLEM
PROBABLE CAUSE
REMEDY
Brew cycle will not start
Water is not hot
1. No water
Check fill basin for obstructions.
1.Thermal Cut-Off
CAUTION - Do not eliminate or
bypass thermal cut-offs.
Refer to Service - Thermal Cut-Off
for testing procedures. See page
13
2. Control Thermostat
RefertoService -ControlThermo-
stat for testing procedures. See
page 10
3. Tank Heater
Refer to Service - Tank Heater for
testing procedures. See page 12
Inconsistent beverage level in dis-
penser
1. Syphon System
Thebrewermustbelevelorslightly
lower in front to syphon properly.
2. Lime Build-up
Inspect the tank assembly for ex-
cessive lime deposits. Delime as
required.
CAUTION - Tank and tank compo-
nents should be delimed regularly
depending on local water condi-
tions. Excessive mineral build-up
onstainlesssteelsurfacescanini-
tiate corrosive reactions resulting
in serious leaks.
10860.1 091300
Page 6
TROUBLESHOOTING (cont.)
PROBLEM
PROBABLE CAUSE
REMEDY
Spitting or excessive steaming
1. Lime Build-up
Inspect tank assembly for exces-
sive lime deposits. Delime as re-
quired.
CAUTION - Tank and tank compo-
nents should be delimed regularly
depending on local water condi-
tions. Excessive mineral build-up
onstainlesssteelsurfacescanini-
tiate corrosive reactions resulting
in serious leaks.
2. Control Thermostat
Refer to Service - Control Ther-
mostatfortestingprocedures.See
page 10
Dripping from sprayhead
1. Syphon System
Thebrewermustbelevelorslightly
lower in front to syphon properly.
2. Lime Build-up
Inspect the tank assembly for ex-
cessive lime deposits. Delime as
required.
CAUTION - Tank and tank compo-
nents should be delimed regularly
depending on local water condi-
tions. Excessive mineral build-up
onstainlesssteelsurfacescanini-
tiate corrosive reactions resulting
in serious leaks.
1. Dispenser
1. Filter Type
2. Coffee Grind
3. Sprayhead
Thedispensermustbecompletely
emptybeforestartingabrewcycle.
Beverage overflows dispenser
Weak beverage
BUNN® paperfiltersmustbeused
for proper extraction.
A fine or drip grind must be used
for proper extraction.
A six-hole stainless steel spray-
head must be used for proper
extraction.
10860.1 091300
Page 7
TROUBLESHOOTING (cont.)
PROBLEM
PROBABLE CAUSE
REMEDY
The BUNN® paper filter must be
centered in the funnel and the bed
ofgroundsleveledbygentleshak-
ing.
Weak beverage (cont.)
4. Funnel Loading
5. Water Temperature
Placeanemptyfunnelonanempty
dispenser beneath the sprayhead.
Initiate a brew cycle and check the
watertemperatureimmediatelybe-
low the sprayhead with a ther-
mometer. The reading should not
be less than 195°F (91˚C). Adjust
the control thermostat to increase
the water temperature. Replace if
necessary.
The BUNN® paper filter must be
centered in the funnel and the bed
ofgroundsleveledbygentlyshak-
ing.
Dry coffee grounds remain in the
funnel
1. Funnel Loading
Brewer is making unusal noises
1. Tank Heater
Remove and clean lime off the
tank heater. See page 12
Cool beverage serving tempera-
ture
1. ON/OFF Warmer Switch(s)
RefertoService-ON/OFFWarmer
Switchfortestingprocedures.See
page 11
2. Warmer Element(s)
Refer to Service - Warmer Ele-
ment for testing procedures. See
page 14
10860.1 091300
Page 8
Contents
SERVICE
This section provides procedures for testing and
Control Thermostat............................................. 10
ON/OFF Warmer Switch ...................................... 11
Tank Heater ....................................................... 12
Thermal Cut-Offs ................................................ 13
Warmer Elements ............................................... 14
Wiring Diagrams................................................. 15
replacing various major components used in this
brewer should service become necessary. Refer to
Troubleshooting for assistance in determining the
cause of any problem.
WARNING - Inspection, testing, and repair of electri-
cal equipment should be performed only by qualified
service personnel. The brewer should be unplugged
when servicing, except when electrical tests are re-
quired and the test procedure specifically states to
plug-in the brewer.
COMPONENT ACCESS
WARNING - Disconnect the brewer from the power
source before the removal of any panel or the replace-
ment of any component.
All components are accessible by the removal of
the top cover, front inspection panel and warmer
assemblies.
The top cover is attached with one #4-40 screw.
Thefrontinspectionpanelisattachedwithfour#6-
32 screws.
P1264
FIG. 1 COMPONENT ACCESS
10860.1 091300
Page 9
SERVICE (cont.)
7. Voltage must not be present when the thermostat
is turned to the "OFF" position.
CONTROL THERMOSTAT
Ifvoltageispresentasdescribed,reinstallthecapillary
tube into the tank to the line 4.5" above the bulb, the
control thermostat is operating properly.
If voltage is not present as described, replace the
thermostat.
Removal and Replacement:
1. Remove wires from control thermostat.
2. Remove the thermostat capillary bulb by firmly
pulling up on the capillary at the tank lid. This will
disengage the grommet from the tank lid.
3. Remove the one #8-32 screw securing the control
thermostat to the component bracket inside the
trunk.
4. Slide the grommet to the line 4.5" above the bulb
on the new capillary tube.
5. Insert the capillary bulb through the hole in the
tank lid and press the grommet firmly and evenly
so that the groove in the grommet fits into the tank
lid.
6. Carefully bend the capillary tube so that the tube
andbulbinsidethetankareintheverticalposition.
P1262
FIG. 2 CONTROL THERMOSTAT
Location:
The control thermostat is located inside the trunk
on the upper left side of the component bracket.
NOTE - The capillary tube must be clear of any electri-
cal termination and not kinked.
Test Procedures:
1. Disconnect the brewer from the power source.
2. Withavoltmeter,checkthevoltageacrosstheblue
wire on the control thermostat and red insert on
terminal block. Connect the brewer to the power
source. The indication must be 220 to 240 volts.
3. Disconnect the brewer from the power source.
7. Usingone#8-32screwsecurethecontrolthermo-
stat to the component bracket inside the trunk.
8. Refer to Fig. 3 when reconnecting the wires.
9. Adjust the control thermostat as required.
If voltage is present as described, proceed to #4.
If voltage is not present as described, refer to the
Wiring Diagrams and check the brewer wiring har-
ness.
BLK or RED to Thermal Cut-Off
4. Gently remove the capillary bulb and grommet
from the tank.
BLU to Terminal Block/Tank
Heater Switch
5. With a voltmeter, check the voltage across the
black wire of the control thermostat and the red
insert on the terminal block, when the control
thermostat is turned "ON" (Fully clockwise). Con-
nect the brewer to the power source. The indica-
tion must be 220 to 240 volts ac.
P1263
FIG. 3 CONTROL THERMOSTAT TERMINALS
6. Disconnect the brewer from the power source.
10860.1 091300
Page 10
SERVICE (cont.)
If voltage is present as described, reconnect the red
wire and proceed to #5.
ON/OFF WARMER SWITCH
If voltage is not present as described, refer to the
Wiring Diagrams and check the brewer wiring har-
ness.
5. With the black wire removed, remove the wire
from the lower terminal.
6. Check for continuity across the center and lower
terminal with the switch in the "ON" (upper) posi-
tion. Continuity must not be present when the
switch is in the "OFF" (lower) position.
ONE WARMER
If continuity is present as described, reconnect the
black wire to the center terminal and the remaining
wire to the lower terminal.
If continuity is not present as described, replace the
switch.
Removal and Replacement:
1. Remove the wires from the switch terminals.
2. Remove front end cap.
TWO WARMERS
3. Compress the clips inside the hood and gently
push the switch through the opening.
4. Push the new switch into the opening and spread
the clips to hold switch in the hood.
5. Reinstall front end cap.
6. Refer to Fig. 5 when reconnecting the wires.
THREE WARMERS
P1166.45
FIG. 4 ON/OFF WARMER SWITCH
Location:
RED to Terminal Block
(Red Insert)
The ON/OFF warmer switch(s) are located on the
front of the hood.
BLK to Terminal Block
(Black Insert)
Test Procedure:
Terminal #1 (See Chart
Below)
1. Disconnect the brewer from the power source.
2. Viewing the switch from the back, remove the red
wire from the upper terminal and the black wire
from the center terminal.
3. With a voltmeter, check the voltage across the red
wire and the black wire. Connect the brewer to the
power source. The indication must be 220 to 240
volts ac.
Connect wire to Terminal #1 as follows:
Lower Warmer.................................................. WHI/RED
Rear Warmer ............................................................. VIO
Front Warmer ................................................... BRN/BLK
P1918
FIG. 5 ON/OFF WARMER SWITCH TERMINALS
4. Disconnect the brewer from the power source.
10860.1 091300
Page 11
4. Remove sprayhead and the hex nut securing the
sprayhead tube to the hood. Set aside for reas-
sembly.
SERVICE (cont.)
TANK HEATER
5. Remove the eight #8-32 nuts securing the tank lid
to the tank.
6. Remove the tank lid with sprayhead tube and tank
heater.
7 Remove the two hex nuts securing the tank heater
to the tank lid. Remove tank heater with gaskets
and discard.
8. Install new tank heater with gaskets on the tank lid
and secure with two hex nuts.
9. Installtanklidwithsprayheadtubeandtankheater
using eight #8-32 hex nut.
10. Secure sprayhead tube to hood using a hex nut.
11. Install sprayhead.
12. Reconnect the thermal cut-offs to the tank heater
terminals.
13. Slide the grommet to the line 4.5" above the
capillary bulb.
14. Insert the capillary bulb through the hole in the
tank lid and press the grommet firmly and evenly
so that the groove in the grommet fits into the tank
lid.
15. Carefully bend the capillary tube so that the tube
andbulbinsidethetankareintheverticalposition.
NOTE - The capillary tube must be clear of any electri-
cal termination and not kinked.
P1262
FIG. 6 TANK HEATER
Location:
The tank heater is located inside the tank and
secured to the tank lid.
Test Procedures:
1. Disconnect the brewer from the power supply.
2. With a voltmeter, check the voltage across the
black and red wire. Connect the brew to the power
source. The indication must be 220 to 240 volts
ac.
3. Disconnect the brewer from the power source.
If voltage is present as described, proceed to #4
If voltage is not present as described, refer to the
Wiring Diagrams and check wiring harness.
16. Install fill basin, secure with tank inlet fitting and
gasket.
17. Refer to Fig.7 when reconnecting the tank heater
wires.
4. Disconnect the thermal cut-offs from the tank
heater terminals.
5. Check for continuity across the tank heater termi-
nals.
If continuity is present as described, reconnect the
thermalcut-offs, thetankheaterisoperatingproperly.
If continuity is not present as described, replace the
tank heater.
Thermal Cut-Off & BLK
Thermal Cut-Off & WHI
Lead on Ready Light
Lead from Tank
Harness
Warmer Blanket
NOTE- If the tank heater remains unable to heat,
remove and inspect heater for cracks in the sheath.
Removal and Replacement:
1. Remove the tank inlet fitting securing the fill basin
to the tank lid, remove fill basin and tank inlet
gasket. Set all three parts aside for reassembly.
2. Disconnectthethermalcut-offwithblanketwarmer
lead (white) and thermal cut-off with ready light
harness lead (black) from the tank heater termi-
nals.
3. Remove the thermostat capillary bulb by firmly
pulling up on the capillary at the tank lid. This will
disengage the grommet from the tank lid.
P1163
FIG. 7 TANK HEATER TERMINALS
10860.1 071598
Page 12
SERVICE (cont.)
Removal and Replacement:
THERMAL CUT-OFFS
1. Disconnect the thermal cut-off from the terminal
on the black lead from ready light harness and the
black lead from the control thermostat or the tank
heater terminal and the red lead from the main
harness.
2. Remove the white lead from the tank "keep warm"
heater from the thermal cut-off terminal.
3. Install new thermal cut-off.
4. Refer to Fig. 9 when reconnecting wires.
BLK Lead
BLK Lead from
Control Thermostat
P1262
Thermal Cut-Off
Thermal Cut-Off
FIG. 8 THERMAL CUT-OFFS
RED Lead from
Main Harness
BLK Lead from
Ready Light
Harness
Location:
WHI from "Keep Warm"
Heater
The thermal cut-offs are located inside the hood
connected to the tank heater terminals.
Tank Heater Terminals
P1389
Test Procedures:
FIG.9 THERMAL CUT-OFF TERMINALS
1. Disconnect the brewer from the power source.
2. Disconnect the thermal cut-off from the terminal
on the black lead of the ready light wiring harness.
3. Withanohmmeter,checkforcontinuityacrossthe
thermal cut-off terminals.
If continuity is present as described, the thermal cut-
off is operating properly.
If continuity is not present as described, replace the
thermal cut-off.
4. Disconnectthethermalcut-offfromthetankheater
termnal and the red lead from the main wiring
harness.
5. Check for continuity across the thermal cut-off
terminals.
If continuity is present as described, the thermal cut-
off is operating properly.
If continuity is not present as described, replace the
thermal cut-off.
10860.1 071598
Page 13
SERVICE (cont.)
WARMER ELEMENT(S)
wire, andred/white, brown/blackor violetwiresonthe
warmer element.
If continuity is not present as described, replace the
warmer element.
Removal and Replacement:
1. Remove the three #4-40 screws securing the
warmer assembly to the brewer.
2. Lift the warmer assembly from the brewer.
3. Disconnect the two wires from the warmer ele-
ment terminals.
4. Remove the two #8-32 nuts securing the warmer
element to the warmer plate.
5. Securly install new warmer element.
6. Reconnect the two wires to the warmer element
terminals.
7. Securly install warmer assembly on the brewer.
8. Refer to Fig. 11 when reconnecting the wires.
P1164
FIG. 10 WARMER ELEMENTS
Location:
The warmer element(s) is located under the
warmer plate.
WHI/RED to ON/OFF Switch
BRN/BLK to ON/OFF Switch
VIO to ON/OFF Switch
Test Procedures:
1. Disconnect the brewer from the power source.
2. Withavoltmeter,checkvoltageacrosstheredwire
to the terminal block and white/red, brown/black
or violet wire to the "ON/OFF" switch, with the "ON/
OFF" switch in the "ON" (upper) position. Connect
the brewer to the power source. The indication
must be 220 to 240 volts ac
RED to Terminal Block
3. Disconnect the brewer from the power source.
P1167
If voltage is present as described, proceed to #4.
If voltage is not present as described, refer to wiring
diagrams and check brewer wiring harness.
FIG. 11 WARMER ELEMENT TERMINALS
4. Remove the three #4-40 screws securing the
warmer assembly to the brewer.
5. Lift the warmer assembly from the brewer.
6. Disconnect the two wires from the warmer ele-
ment terminals.
7. Check the continuity across the two terminals on
the warmer element.
If continuity is present as described, reconnect the red
10860.1 091300
Page 14
10860.1 091300
Page 15
10860.1 091300
Page 16
10860.1 091300
Page 17
|